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Incident News Summary: February 26, 2001 - April 12, 2001 






             
     


April 12, 2001  Oil Rig Fire Near Carlsbad, New Mexico Injures Three
An oil rig fire in a remote, unpopulated desert south of Brantley Lake State Park, destroyed the $3 million rig owned by Timber Sharp and injured three works, one critically. The cause of the blaze is unknown, but early speculation was that the drillers may have encountered a pocket of gas.  In the hours after the blowout, authorities removed 7,600 gallons of diesel fuel and 450 gallons of motor oil in tanks near the rig to prevent them from exploding at the site on Bureau of Land Management property.  Local fire crews were then evacuated and the fire could continue for some time. A crew that specializes in fighting oil rig fires was sent from Houston and is being cautious because there is little threat from the fire outside the immediate zone. To extinguish the fire, the crew must tear down the Timber Sharp Rig, use explosives to smother the fire, and cap the well. 

April 2, 2001  Gas Heater Explosion in Turkey Kills Six Workers
A worker poured diesel fuel over an oil heater Monday (4/2/01), setting off an explosion and fire that killed him and five other companions. The workers, who were engaged in installing natural gas pipes in a housing complex, were taking momentary shelter from the cold and rain in a warehouse. The accident took place near the industrial city of Ixmit, Turkey, which was hit by a devastating earthquake in 1999. 


April 2, 2001  Two Workers Asphyxiate Aboard Shipboard Tank
Two men who were checking tanks aboard a gravel-transport ship at Mitsubishi Heavy Industries Ltd's shipyard in Kobe asphyxiated from lack of oxygen. One of the dead was a Mitsubishi employee, and the other was a contractor. Mitsubishi Heavy has taught its workers to look at the oxygen density in the tanks before entering as the oxygen supply could become thin due to rust on iron inside, the police said. At the entrance of the tank in question, there was a notice written in chalk saying "oxygen not yet checked."

 
March 29, 2001  Ships Collide in Baltic Sea, Large Spill Prevented

An oil tanker collided with a freighter in the Baltic Sea, spilling about 550,000 gallons of oil that authorities said was drifting toward Denmark on Thursday, with small slicks reaching shore. The collision ripped a wide gash in the side of the double-hulled tanker, which was carrying nearly 9.7 million gallons of oil, but because the oil tanker was not full, most of the oil from ruptured compartments were moved to other parts of the vessel. Efforts to contain the oil that escaped were hampered by very high winds approaching 45 miles per hour. One of the larger slicks was about 500 feet long and 100 feet wide, while some of the smaller ones were about 110 square feet in area, authorities said. Four Danish ships with oil containment equipment were trying to contain the slicks, aided by German and Swedish coast guard vessels. Denmark's most recent serious oil spill was in 1985, when nearly 90,000 gallons of oil reached the shores of Laesoe island, halfway between the Jutland peninsula and western Sweden.

 
March 24, 2001  Acid and Dye Spill at a Detroit Area Paper Mill 
A 250-gallon spill at the Ypsilanti Paper Mill prompted an evacuation of the plant; at least one worker suffered minor burns.  Fire department officials said that the cleanup team was able to contain the spill and prevent it from running into the storm drains adjacent to the property, as well as the Huron River itself.

 
March 22, 2001 SEMX Corporation Poised in Handling Ammonia Release

Here is a story about a corporation that handled a potentially dangerous situation particularly well and mitigated the incident.  A leak from the SEMX Corporation's manufacturing plant in San Diego caused by over pressurization of an external storage tank was quickly contained and a more serious accident was averted. In a press release, Frank J. Polese, president of SEM's Microelectronic Packaging Group and President and CEO of Polese Company, said, "Polese Company's supervisory personnel reacted immediately, the back-up systems performed their functions and the situation was brought under control quickly. I am very proud of the manner in which our employees reacted to mitigate any potential health and safety issues." The company went on to say, "Although the authorities re-certified entry into all facilities around noon, the company will not restart selected operations affected by this incident until all appropriate repairs have been made." "At this time, the full extent of the interruption of production is not know, but the Company expects that sintering operations will be affected for several days.

 
March 20, 2001  Ship Carrying Acid Sinks Off Spain

A freighter carrying sulfuric acid sank in the Bay of Biscay off the northern coast of Spain on March 20, but the risk of pollution seemed minimal. All 23 crew members were rescued when the Balu, a 24-year-old Maltese-registered ship, sank en route from Frederiksen, Denmark to the south of Spain.  The ship was carrying about 8,000 tons of sulfuric acid when it sank about 136 miles north of the Spanish coast (about 250 miles south of Brest, France). No efforts would be made to retrieve the cargo. Christopher Rousseau, a specialist at Brest's CEDRE, an agency for study and research into sea pollution, said the acid, which is highly soluble in water, would dilute over time.  However, French and Spanish authorities will still carry out tests in the surrounding waters to be sure there is no significant pollution.


March 15, 2001  Explosions at World's Largest Offshore Oil Platform Leads to 11 Deaths, Structure Sinking

For information about this incident, please refer to our companion story.


March 13, 2001  Georgia Plastics Plant Explosion Kills Three
Three workers at a plastics plant in Augusta, Georgia, were killed on March 13 when a malfunctioning unit exploded and caught fire. The cause of the accident at the Amoco Polymers plant in Augusta, about 150 miles (240 km) east of Atlanta, was not known. The victims had been repairing a unit where metal fasteners are made when two explosions occurred. A small blaze was quickly extinguished by firefighters, and no major structural damage to the plant was reported. The plant makes plastics designed to withstand high temperatures for auto parts and other products. 

 
March 9, 2001 Chevron Denies Angolan Oil Spill Responsibility
 
Chevron has denied responsibility for an oil spill that has affected fishing near its operations in northern Angola, church-run radio reported on March 9. A Chevron spokesperson said that "the stain" near its operation was oil and plants coming from the Congo River. and that the spill had dissipated and had not washed ashore.  Fishermen told the commission they had been denied use of nearby beaches by Chevron security services and that Chevron helicopters had allegedly spread a substance on the water, the same material reportedly used to help contain a Chevron spill in the area in December 1999. Chevron paid 100 local fishermen affected by the 1999 spill $2,000 each. Another 350 fishermen have sued Chevron for damages but the case is still pending. Both spills were in the northern Angolan enclave of Cabinda, which is separated from the rest of the country by a sliver of the Democratic Republic of Congo. Oil spills have often been blamed on detritus from industries up the Congo River. Chevron is Angola's largest oil producer, currently pumping more than 500,000 barrels a day from offshore fields.

 
March 7, 2001 Explosion at Canadian Synthetic Crude Operation Injures Four

An explosion outside Suncor Energy's northern Alberta oil sands mining and synthetic crude oil operation injured four contract workers. Gas level monitors were credited in alerting workers of potential dangers and minimizing the number of workers affected by the explosion and fire. The cause of the incident was under investigation, but some facts have been shared about the incident.  Initial indications are that a pump broke down, venting hydrocarbon gas from a pressure release valve as the system is designed to do. Suncor spokeswoman Brenda Erskine said, "the gas was released into the air in the immediate vicinity and it was ignited by an external source." Another source said a gas open flame space heater was left on and was the source of ignition, causing the flashback.  Suncor operates Canada's second-largest oil sands operation north of Fort McMurray, Alberta. The facility extracts bitumen (an extra-heavy oil) from the oil sands.

February 28, 2001  Chlorine Leak in Nova Scotia Forces Evacuations at Industrial Park
People were evacuated from three businesses Wednesday after a 150-pound cylinder of chlorine was inadvertently punctured at a Dartmouth industrial park. There were no reports of injuries, but local firefighters were particularly cautious because of the extreme dangers from chlorine gas.  Cold weather worked in favor of firefighters because it slowed down the rate the gas spread out, and the evacuation area was confined to 81 meters squared. 

 

February 27, 2001  Unsafe Work Practices Blamed for an Airbag Factory Explosion that Injured Three
TRW Safety Systems employees were burned when a blowtorch ignited sodium azide residue, a powdery explosive chemical used to make air bags deploy. The explosion blew out walls and injured three workers.  The three were cutting pipes in a building that was to be vacated. The pipes had been used to carry the chemical when the area last was in use in May 1999. 

The Mesa Fire Department said such factors and failure to comply with safety guidelines and failure to follow the requirements of an internal hot-work permit may have helped lead to the explosion. The department also said Tuesday that an assumption that the area was decontaminated and a lack of internal shutdown procedures also may have been factors. The hot-work permit signed by supervisors a day earlier required a safety inspection of the work area prior to use of a blowtorch. The permit also required other precautions such as moving flammable and combustible solids away from the work zone and decontamination of the work area. Investigations by the Environmental Protection Agency, the Occupational Safety and Health Administration, the state Attorney General's Office, and the Arizona Division of Occupational Safety and Health were pending on Tuesday. Once those are completed, the fire department it will determine an official cause of the blast and decide whether to take action against TRW. Meanwhile, work on the building has stopped until TRW can provide documentation and assure that employees understand safety guidelines, the report said.

TRW's two Mesa plants have been plagued with problems repeatedly over the last decade. Firefighters were called to the operations numerous times for fires and explosions mainly related to sodium azide. Neighbors filed a class-action lawsuit in April 2000 against TRW, the world's second-largest air bag maker, claiming that from 1991 to 1999, fires and explosions at the plants exposed residents to sodium azide and other toxic and dangerous substances. Overall, 16 workers were injured in 32 fires from 1993 to 1995, prompting the Mesa Fire Department to shut down one plant for a day in September 1995 to secure improved safety regulations. In September 1994, a construction worker was killed and six employees were injured at one of the Mesa plants when ignited air bag propellant residue exploded. TRW later paid a $1.75 million fine. The company also agreed in January to pay nearly $25 million to settle criminal allegations that it illegally stored and dumped the toxic chemical in landfills in Arizona, Utah and California.

 
February 25, 2001  100 Families Evacuated Following Fire and Explosion at Alabama Urethane Manufacturing Plant

A fire at the Miller Urethane Products Inc. plant, which manufactures urethane washers and seals, forced local authorities in Moody, Alabama to evacuate about 100 families. One police officer was overcome by smoke and treated and released at a local hospital. When burning, urethane can give off fumes that can affect the nervous system and liver.

 
February 23, 2001  Previously Undicovered Fuel Tank Spill in Wisconsin Leaks 5000 Gallons

A fuel tank that leaked 5,000 gallons into the ground and the sewer system were cleaned up nearly five weeks after an underground fuel pipe from a fuel tank broke. The tank, located in Fond du Loc, Wisconsin, is owned by Purina Mills, Inc. The pipe was shut down a while ago but Purina Mills didn't take any action to clean up what had leaked at the time. The leak  was in the snow and it apparently emerged from the ground with the frost.  No one was injured by the spill and it does not pose any danger to drinking water. The Wisconsin Department of Natural Resources (DNR) will investigate why the company did not immediately report the spill.

 

Sources and Disclaimer:
AcuSafe's Incident News Summary is primarily compiled from Reuters and AP news wires, and from information shared on the U.S. Chemical Safety and Hazard Investigation Board Chemical Incident Reports Center. An effort has been made to summarize stories only from reputable sources, but neither AcuSafe nor AcuTech Consulting can guarantee the accuracy of the story, nor do they necessarily reflect the views of AcuTech, AcuSafe, and its staff. We make no effort to independently corroborate the accuracy of the incident news stories.


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