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Incident News Summary: April 13, 2001 - June 15, 2001 






             
        
Fire at South African Refinery Claims Two Lives - June 6, 2001
A fire at Sasol's National Refineries of South Africa (Natref) plant at Sasolburg, South Africa killed two and injured another. The fire caused “fairly extensive” damage to the refinery, South Africa’s only inland refinery. Natref Refinery is an important source of transport fuels for the country, and has a has a capacity of producing 95,000 barrels of refined petroleum per day. South Africa relies heavily on crude oil imports from major OPEC states such as Saudi Arabia. The cause of the fire is as yet undisclosed or unknown.

 
Ten Die in Romanian Shipyard Blast - June 5, 2001
At least 10 Romanian workers were killed in an explosion on an empty oil tanker undergoing repair work in the Black Sea port of Constanta on June 5. Four workers were unaccounted for as of the writing of the article. They were doing welding work to replace corroded metal panels on the side of the vessel, private Romanian news agency Mediafax reported. Initial reports suggested a welder's torch ignited a mixture of paraffin and mud which fueled the blaze on the vessel. It was the second fire to engulf the ship, the Anopolis, in the past two weeks and the second oil tanker in the past month to explode in Constanta, 155 miles east of Bucharest. Three shipyard employees were arrested on June 7 in connection with this incident. The chief engineer of the Constata shipyard, Mihai Zdru, and the head of repair operations, Ibram Cetin, were charged with manslaughter, causing injury to others and using false documents. They face up to 15 years in prison. Maritime expert Alaxandru Dima was also arrested and faces unspecified charges for certifying that the ship was carrying no gases and for allowing workers to use open-flame welding.

  
Two Chlorine Gas Leaks Shut Down Tampa's Main Water Plant; Leaking Valve Sends Cloud Over City - June 4, 2001
Two chlorine gas leaks two hours apart from one another shut down Tampa's main water plant yesterday, sending a cloud of noxious, green gas drifting west over east Tampa, thick and low like a blanket of fog. Police issued a reverse 911 telephone message to about 105 neighbors within a 1-mile radius, alerting them to stay indoors and keep their windows and doors closed. The Water Department credited its Emergency Plan for minimizing injuries from the chlorine gas. In all there were nine injuries, two of them serious. The closed facility, Hillsborough River Water Treatment Plant, produces about 90-percent of the drinking water for Tampa's 455,000 customers. The Hillsborough River facility was built in 1924, is listed on the National Register of Historic Places, and has never reported a chlorine gas leak in its 75-year history. The plant consumes almost 90 tons per month in treating Tampa drinking water supplies.

  
Chemical Factory Blast Kills 11 in India - May 31, 2001
A powerful explosion ripped through the Expogel India Ltd. factory in Pune, India (70 miles southeast of Bombay) on May 31, killing at least 11 workers and injuring 10 others. Police believe the blast was caused by a buildup of pressure in the factory's main boiler. The factory makes guanidine nitrate, which is used in chemical explosives. A local police officer was quoted as saying that there was no evidence of sabotage.

  
Third Accident This Month for Brazil's Petrobras - May 31, 2001
Brazil's state-owned oil giant Petrobras said that an oil spill into a posh residential neighborhood in the town of Barueri in Sao Paulo state took place on May 30. Another spill at its Paulinia pipeline a day earlier had dumped 220,000 liters of oil. This is the company's third accident in May. Transport through the oilduct between the Paulinia refinery and Barueri terminal had been suspended. A week ago, Petrobras shut down 12 offshore rigs after detecting an oil slick on the ocean surface off the Rio de Janeiro coast. Output at 13 offshore platforms was stopped for days a week earlier.

  
Acid Spray Kills One, Injures Another Seriously During South African Refinery Maintenance Operations - May 28, 2001
A sub-contract worker was killed and another seriously injured at the Engen Refinery in Durban, South Africa on May 28 when they were accidentally sprayed with highly toxic and corrosive hydrofluoric acid. The cause of the accident is not known, but it was being investigated and the Department of Labor has been asked to aid the probe. Sabotage remains a possibility as the plant has been noted for recent labor disputes. Dissatisfied sub-contract workers forced an early shut down of the refinery. Temporary contract workers were unhappy about taxation, and a week prior to the incident about 200 of them went on a rampage and caused damage to the facility. The company sent home the almost 3000 contract workers a week ago, and the strike is continuing. The Engen Refinery supplies 15 percent of South Africa's fuel.

  
Chemical Spill Injures 90 in Southern China - May 27, 2001
A chemical spill at a mothballed dye plant in China's southern province of Guangdong sent a toxic cloud into the air, injuring 90 people who inhaled the fumes, state media said May 27. The chemical spill occurred at the Crown Chemical Works Co, a plant three miles from the city center, which was shut down in 1997. A two-ton tank holding nearly pure sulphuric acid ruptured around midday Saturday, mixing with rain and producing a poisonous white cloud over Zhanjiang city. No one had died, but some remained in the hospital with serious injuries after inhaling the fumes, which affected people over an area of around a square mile. The city government called in 30 members of a naval chemical warfare unit to contain the spill after local fire and rescue workers could not bring it under control. Soldiers brought the spill under control by digging a hole to contain the chemical and neutralizing the acid with caustic soda.

  
Two Separate, Serious Incidents at Particle Board Plant in Gaylord, Michigan Injure 15 - May 25 and May 26, 2001
Nine employees were severely injured on May 25 when an explosion and fire rocked a section of the Georgia-Pacific pressed board manufacturing plant in Gaylord, Michigan. Six of the injured, suffering varying degrees of severe burn injuries, were airlifted to trauma and burn centers in several Michigan cities. A second explosion occurred the next day as firefighters were trying to extinguish the first fire. The fire had spread to a silo containing wood chips 20 to 30 feet deep. When firefighters opened the silo to pour water on the flames, the sudden infusion of oxygen caused the second blast. One firefighter suffered first- and second-degree burns, and five others were treated for smoke inhalation and minor injuries. The plant will remain closed until the investigation of the first blast is complete, idling most of the 230 workers employed at the plant.

  
Explosion, Fire at German Chemical Plant Injures 93, Including 50 Nearby Students - May 22, 2001
An explosion and fire at a BASF chemical plant released a cloud of gas in the western city of Ludwigshafen, Germany on May 21, and at least 93 people suffered respiratory problems. Among the injured were 50 children at a nearby school, 27 workers and 12 police officers. Although they complained of breathing problems, none of the injuries was considered serious. Residents were advised to shelter-in-place. BASF also advised residents to wash any toys and furniture that were outside at the time of the accident. Ludigol gas was released during production of laundry starch. Contact with the gas, which includes irritants such as nitrogen oxide, could cause eye and skin irritation. Firefighters extinguished the fire within 30 minutes using a turbo-extinguisher and six metric tons of extinguishing powder. Some of the powder, wax-coated sodium bicarbonate, drifted outside the site in a clearly visible cloud and descended in the neighborhood as a fine white deposit. This powder is not harmful, but could irritate eyes and airways.

  
Boiler Explosion at Taiwan Chemical Factory Claims One Life, Injures About 100 Others - May 18, 2001
An explosion at an unnamed chemical plat in northern Taiwan (Hsinchu County) claimed the life of one person and injured approximately 100 others. Most of the injured were cut by glass splinters and other debris that rained down up to 660 feet from the factory. The Taiwan Environmental Protection Administration said it was closely monitoring the impact of the explosion, but had not detected leaking toxic materials. Details about the cause of the explosion or the chemicals involved were not disclosed.

  
Nigerian Villagers Detain Oil Workers for Compensation from Oil Spill - May 6, 2001
Local youths in Nigeria’s Ogonilond region briefly detained oil workers (from Shell and Boots and Coots) who had just capped a gushing oil spill. After more than an hour of negotiations, the youths allowed the workers to leave. Another group of villagers had prevented the oil workers from starting the operation just days before. The impoverished local residents apparently wanted compensation from the workers, said Ledum Mitee, president of the Movement for the Survival of the Ogoni People. Oil workers are regularly taken hostage by youths trying to extort high ransoms in Nigeria's oil-rich south. Last summer 165 Shell workers were held captive on a rig for six days. Security analysts say most small-scale hostage cases are not publicized. Shell abandoned the well in 1993 after being forced out in a violent campaign by Ogonis who said oil exploitation was ruining the environment and doing nothing to raise them out of poverty. Attacks against Shell and other drilling companies in other parts of the oil-rich Niger Delta have since become regular occurrences. Decades of army rule have left the Delta one of Nigeria's poorest regions, despite bountiful oil deposits beneath its marshes and forests. There was some dispute as to whether the original oil spill was as a result of vandalism from locals, or negligence on the part of Shell.

  
Three Killed, One Injured In Explosion at Russian Chemical Plant - May 6, 2001
Three workers were killed and another injured when an acetylene container exploded during welding work at the Stakhanov plant in Luhansk, 518 miles (836 km) east of the capital Kiev, the Emergency Situations Ministry reported. The explosion occurred one day after a methane gas explosion killed eight coal miners in eastern Ukraine, in the coal industry's gravest accident so far this year.
The Associated Press reported that job accidents occur frequently in the ex-Soviet republic's industrial sector, where safety rules are often violated due to neglect or lack of funds to improve labor standards.

  
Twenty-one Bulgarian Construction Workers Seriously Burned In Propane Explosion During Road-Surfacing Work - May 2, 2001
Twenty-one construction workers, including two foreigners, suffered serious burns in a propane gas explosion during road-surfacing work in southern Bulgaria, an official said May 3. The accident happened when two propane-filled bottles near an asphalt-laying machine exploded late Wednesday near the town of Lyubimets, some 300 kilometers (186 miles) southeast of Sofia. Twenty-one workers suffered burns in the ensuing fire and five of them, including the two foreign nationals, were flown to an emergency hospital in Sofia. Police were investigating the cause of the explosion.

  
Sulfur Dioxide Release at Richmond, California Chemical Plant Caused Dozens of Injuries, Area Shelter In Place - May 1, 2001
An estimated 417 pounds of sulfur dioxide and six pounds of sulfur trioxide were released on May 1. The release, at the General Chemical Corp plant in Richmond, California, prompted 150 people to go to area hospitals and shut down streets around the plant for more than four hours. People within a half mile radius of the plant were asked to shelter-in-place. The amount of chemicals contained in the cloud produced in this incident was not expected to create serious health problems. The leak started when workers tried to restart operations after a power outage. The outage was caused when a vehicle hit a pole at about 2:00 p.m., knocking down electric lines to the plant. General Chemical said in a county-required report that the trouble was a malfunction in a device called a governor, which is supposed to automatically open to release steam. The leak was capped when the device was manually opened, and the steam turbine came on.

  
Produce Workers Evacuate After Ammonia Leak - April 29, 2001
Reports of an ammonia leak at the San Antonio Produce Terminal Market forced workers to be evacuated April 29. San Antonio hazardous materials emergency crews were called to the produce terminal to help stop the leak. Authorities said that an employee was doing some maintenance on the valve “in the mechanism” when an ammonia valve failed. The employee was affected by the ammonia fumes, and was treated at the scene and released. According to local police, None of the ammonia that had escaped into the air was toxic enough to cause any type of harm to any persons in the neighborhood or at the scene.

  
Fine for Tosco Accidents Could Be Halved - April 24, 2001
Tosco will likely have to pay less than half the fine originally ordered for two accidents at its refineries. The accidents included the blast at Tosco's Avon refinery, which killed four people more than two years ago, and an unrelated accident at its Rodeo refinery. After settlement talks, Cal/OSHA decided Tosco will only be responsible for half that amount, or about $400,000. Agency spokespeople say they decided to settle the case to avoid lengthy court proceedings. The final decision lies with Cal/OSHA's Independent Review Board, which is expected to give it the ok. Tosco's troubled Avon refinery was sold last year to Ultramar Diamond Shamrock (UDS). Cal/OSHA says the settlement is still its largest penalty for any one company.

  
BP Amoco to pay $804,700 US-EPA Fine for Oil Spill - April 23, 2001
BP Amoco has agreed to pay a $804,700 fine for violating the federal Clean Water Act by dumping almost 162,500 gallons of oil in a Kansas river, according to the U.S. EPA. The wrongdoing occurred in January 1994 by a pipeline affiliate of Atlantic Richfield. BP Amoco assumed the liabilities of Atlantic Richfield when it merged with the company last year. The oil was dumped in the Marais des Cygnes River in Osawatomie, Kansas, disrupting the town's water supply for 38 days during the winter of 1994. The oil spill was caused by a break in a pipeline owned at the time by ARCO. In addition to the fine, BP Amoco agreed to spend at least $145,300 on a supplemental environmental project involving reconstruction improvements to Osawatomie's water intake.

  
Dramatic Coker Unit Fire at Tosco Los Angeles-area Refinery Prompts Local Evacuations - April 23, 2001
A fire that began in the Tosco Los Angeles Refinery’s Coker Unit spewed billowing smoke to about 3,000 feet above the Los Angeles area. Witnesses reported seeing plumes of black smoke as far as 50 miles (80 km) away. A Los Angeles County Fire Department spokesman said, “as long as it remains in the atmosphere it's not a great concern,” but instructed people to stay indoors and close their windows. The cause of the fire was not immediately known. It began in the refinery's "coker" unit. About 200 plant workers were safely evacuated from the Carson facility.

  
Pipeline Break Leaks Oil, Saltwater on Alaska Tundra - April 18, 2001
A hole in a pipeline used for transporting by-products at the Kuparuk oil field on Alaska's North Slope has resulted in the biggest spill of industrial material onto the tundra in recent years, the Alaska Department of Environmental Conservation (DEC) said on April 17. The leak, discovered on Sunday night, caused a spill of 92,400 gallons of so-called “produced water,” a mixture of salty water and oil. While the oil represents only 3% of the volume from the discharge, the material is harmful to the tundra anyway, and according to DEC has about the same toxicity as diesel fuel. Also, saltwater, if it seeps into the earth, kills the tundra plants and has lingering effects. The general strategy for cleaning saltwater from the tundra is to flush the area with fresh water, he said. The cleanup is expected to last for a few weeks, he said. The processed water contains salt because the oil producers use sea water to boost oil recovery. Sea water is injected into the earth to build reservoir pressure.

  
Styrene Leak Off China Coast Could Affect Fisheries for Years - April 17, 2001
700 tonnes of styrene, seeped into the waters near Shanghai after a South Korean vessel collided with a Hong Kong ship on April 17. Styrene is a toxic petrochemical that in humans can cause irritation of the mucous membranes of the eyes, nose, and respiratory tract and depression of the central nervous system. Inexperience with spills of this type prompted local Chinese officials to declare, “There's definitely a long-term influence to human health, but we can't say exactly what that would be.” Perhaps more important than the direct effects on humans is how it will affect the lucrative local fisheries. Negotiations are underway with the vessels' British insurers, but Chinese officials threatened to go to court if a suitable amount of compensation for the eastern region's fish business was not agreed upon, officials said. Thousands of small fishing boats ply the Yangtze river delta in search of anchovy, eel and, further upriver, river crab popular in eastern Chinese cuisine. A senior manager at Shanghai's fish industry supervisory body estimated that the pollution will disrupt the fish industry for the next two to three years, but cautioned that a final assessment has not been made as yet.

  
Ohio Furnace Explosion and Fire Causes Estimated $11 Million Damage, Injures One Worker - April 16, 2001
A furnace of a lacquer coating machine exploded, causing an estimated $11 million damage. The blast took place at Crown Cork and Seal Inc.'s Toledo, Ohio plant. One worker, who happened to be in the vicinity of the blast at the time of the incident, was treated and released at a local hospital. About 30 workers were evacuated safely after the explosion. The factory applies paint and lacquer coatings on metal to be used for food and beverage cans.

 

Sources and Disclaimer:
AcuSafe's Incident News Summary is primarily compiled from Reuters and AP news wires, and from information shared on the U.S. Chemical Safety and Hazard Investigation Board Chemical Incident Reports Center. An effort has been made to summarize stories only from reputable sources, but neither AcuSafe nor AcuTech Consulting can guarantee the accuracy of the story, nor do they necessarily reflect the views of AcuTech, AcuSafe, and its staff. We make no effort to independently corroborate the accuracy of the incident news stories.

 


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