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Incident News Summary: July 20 - Sept. 20, 2002






             
     

July 20, 2002 Disputed Nigerian Oil Terminal Hit By Fire
ChevronTexaco said the oil terminal that was targeted by women protesters last week has been hit by a massive blaze, triggered by a lightning strike. The fire broke out in a tank holding 180,000 barrels of crude oil. The firm managed to pump out around 80,000 barrels but the fire raged through the night. Chevron's Escravos oil terminal in southern Nigeria, 320 km (190 miles) east of Lagos, has been at the center of recent protests by local women demanding jobs and investment for their villages. Last week several hundred women who had occupied and blockaded the terminal agreed to stand down their protest after Chevron promised them a school, electricity and clean water.   Source: CSB CIRC

July 20, 2002 Tennessee Oil Well Fire Contained 
An oil well fire apparently started during attempts to clean up a leak. More than 200 barrels of oil an hour have been shooting up from the well, causing a column of black smoke visible 50km away. One minor injury has been reported. A "wildcat crew" from Highland Drilling first struck oil about 800m underground the previous day and it quickly became apparent that the find was larger than they had expected. Shortly afterwards, a geyser of oil burst from the earth and tossed the 45 ton oil rig into the air. Oil and Gas Association officials and Highland Drilling workers used absorbent booms, patches, and other equipment to control the spill. While they were working, the oil caught fire. One man was slightly injured in the blaze and several nearby vehicles were destroyed. The well was capped on July 26. 

July 28, Turkish LPG Plant Explosion 
Tanks at the Akcagaz LPG facility exploded, starting a fire that spread to at least ten houses near the facility. Those fires, however, were quickly brought under control and authorities evacuated 5,000 people from the area as a precaution. The facility is close to Tupras, Turkey's largest oil refinery, but the refinery - which caught fire 1999 after a devastating earthquake - was not in any immediate danger. Some reports said a tanker had caught fire while loading fuel at Akcagaz and flames had spread to nearby storage tanks. At least two persons were injured and four are missing. The army deployed two helicopters and four aircraft to fight the blaze from the air after rescue services were unable to reach the depot overland. 

July 30, 2002 Norwegian Farm Ammonia Explosion kills 1 Human, 130 Cattle

Unusually warm weather may have caused the explosion of an ammonia tank at a farm which killed one, injured 14 others and also killed scores of cattle. The person killed was working inside the garage where the ammonia tank was sitting atop a trailer. Estimates varied as to how many cattle were killed, but the number could be as high as 130. Veterinarians were forced to put down several animals when they collapsed after inhaling the ammonia gas. 

August 9. 2002 Trinidad Seafood Plant Ammonia Leak injures 20
Twenty employees were rushed to hospital after a ruptured line leaked ammonia in the plant's loin freezing section, where fish parts are frozen before being stored for shipment overseas. According to a statement from Barana, employees were evacuated from the plant in accordance with emergency instructions. According to Barana: "a preliminary investigation of the cause of the leak revealed that it was due to human error which occurred in the process of placement in and removal of the loins from between the freezer plates". However, several employees insisted that the problem had arisen before and was a result of administrative neglect. 

August 9, 2002 BP Gulf Rig Shut Down After Fire 
A fire at an adjacent offshore drilling rig forced BP to shut and evacuate a natural gas production platform, cutting about 13 million cubic feet per day of supply. A Diamond Offshore drilling rig had an uncontrolled well situation that flashed into a fire. No injuries reported. The BP platform, Grand Isle 93C, is located about 60km south of Grand Isle, Louisiana, in the Gulf of Mexico. 

August 9, 2002 Static Blamed in Tennessee Tanker Fire
Static electricity is being blamed for a fire that engulfed a gasoline tanker truck at a fuel storage depot. The fire erupted from a top-side manhole on the tanker truck, quickly engulfing it, a nearby bulk storage facility and another empty tanker truck. There was a total of 100,000 gallons of gasoline and diesel fuel on the site. In addition to the damage at the site, the siding of a nearby house was melted away in the heat, and seven homes and 10 businesses were evacuated. The driver of the truck was injured, receiving superficial burns and scratches. 

August 10, 2002 New York Freight Train Derails, Spills Chemical for Miles
A freight train spilled sodium chlorate powder after one car of a 65-car Canadian Pacific Railway freight derailed and was dragged for 11km in northern New York state. As the car dragged, a valve sheared off. A driver stopped at a rail crossing spotted the powder dribbling out as the train passed and managed to flag the train down at the next crossing. It was not clear how much sodium chlorate powder spilled from the dragging car, but the spill ignited an acre-wide forest fire, which was quickly contained. No injuries were reported. As a precaution, Essex County officials declared a state of emergency in a town of about 1,300 people near the Canadian border, but no one was evacuated. The spill began in a residential area and ended in a rural farming area. 

August 11, 2002 North Sea Rig Leak Injures 5
Five people were taken to hospital after suffering minor injuries in a gas leak on an oil and gas platform in the North Sea. The release occurred during routine maintenance associated with a planned platform shutdown. 235 personnel were on the platform at the time of the incident. 

August 15, 2002 Czech Flooding Leads to Chlorine Leak 
Following flooding, chlorine gas was released from the Spolana Neratovice chemical works, owned by Unipetrol. A Unipetrol spokesman said a third level alert had been issued - the highest before an evacuation is ordered - and the cloud was dispersing rapidly in the wind. Subsequent releases were reported as the plant was brought back in control. It is now thought that as much as 840 lbs of chlorine gas, 80 tons of "liquid chlorine", and four containers of alpha olefin could have been lost during the floods. The containers, hermetically sealed, are lodged in river mud and will require advanced recovery.

August 16, 2002 Alaskan Well Fire and Explosion Injure 1
An oil field worker suffered burns and broken bones when an explosion and fire broke out at a well. A spokesman for BP Exploration (Alaska) Inc. said fire-fighters and oil workers needed about six hours to stop a natural gas leak that was feeding the fire at an enclosed wellhead on A Pad, one of the field's gravel production pads. A roving security officer spotted the fire, and help arrived on the 60-acre pad within five minutes. The explosion was inside a small metal building housing the wellhead. The blast blew open doors on the roof of the well house. All three dozen A Pad wells were shut down, with surface safety valves working as designed on all of them, including the one that caught fire. The gas leak appeared to come from a point below the safety valve on what is known as the wellhead Christmas tree.

August 18, 2002 Houston Tank Fire Threatens Ship Channel
A fire erupted after an apparent failure of a pipe or expansion joint led to an explosion in a fuel tank along the Houston Ship Channel, but emergency workers contained the blaze and no injuries were reported. The fire was allowed to burn itself out, but fire-fighters worked to prevent the sides of the tank from collapsing and dumping oil into the Ship Channel. A spokesman for Houston Fuel and Oil said about 30,000 barrels of residual fuel used for electricity caught fire. He said about 12 workers were nearby, but all were accounted for. Ship traffic resumed on the channel after about 5 hours, but it was restricted to a single lane and vessels crept by the fire at reduced speeds so as not to interfere with fireboats or the containment booms set up by the Coast Guard to trap any leaking oil. 

August 19, 2002 Georgia Poultry Plant Ammonia Leak Sickens Employees
An anhydrous ammonia leak at a poultry processing plant sickened 13 workers who were treated and released from hospital. The Hall County Fire Marshall said the plant employs about 400 people but not all of them were effected. A compressor seal leak failure was to blame.

August 20, 2002 Dutch Train Leak Injures 7 Responders
Police and fire department officials evacuated parts of the town after a train carrying 70,000 liters of acrylonitrile started leaking. Five police officers and two Dutch railway employees were treated in hospitals for stinging eyes and noses, but were released shortly afterward. The leak was found during a routine check. After spending seven hours in Amersfoort, the freight train, en route to the Transpetrol shipping company in Hamburg, Germany, was returned to the port of Rotterdam where it had originated. was unclear how much acrylonitrile had leaked or how many people were evacuated. The Amersfoort Fire Commissioner told a news conference the chemicals had been improperly manufactured and did not contain an important stabilizer. 

August 25, 2002 California Man Crushed by Tomato Spill
A man was cleaning up a tomato-paste spill when a crate containing a sealed bag with about 3,000 lbs. of tomato paste exploded. The explosion caused other crates that were stacked to fall in a domino effect. At least one crate fell on the victim, who was trapped and crushed in the paste. 

August 25, 2002 Japanese Workers Killed During Freighter Recovery
Two workers died and seven others collapsed during a gas leak on a Panamanian freighter that ran aground on July 25. The ship sustained a split hull and has been stranded ever since. The men were helping to extract fuel oil from the stranded 36,080-ton freighter Co-Op Venture when the gas leak occurred. The coast guard said that local fire department officials detected hydrogen sulfide gas on the ship. 

August 30, 2002 Three Florida Workers Injured During Confined Space Work 
Three construction workers were in critical condition after suffering from oxygen deprivation while working in a manhole. According to the Jacksonville Fire Department, fire and rescue units arrived but could not determine how long the men were inside the pre-cast concrete manhole. The men were found about 3m down in the hole, where the oxygen level was about 16 percent, well below the 19.5 percent that's considered oxygen deficient. One man was overcome first, then two other workers went inside, each to retrieve the other. A police department spokesman said the workers did not have a permit and did not have a safety harness near the hole.

September 4, 2002 Texas Cooking Oil Explosion Kills, Injures 1 
A worker at a cooking oil recycling plant died when a tank of cooking oil exploded. Authorities said another employee was welding the bottom of the tank filled with cooking oil while the victim applied water to the top of the tank to cool it. The employee who was welding the tank was taken to a nearby hospital, where he was treated for shock. The victim's body landed in a nearby parking lot after the explosion threw him about 40 feet. Houston Fire Department said there was minimal damage to the tank and no fire.

September 4, 2002 Unplanned Reaction Releases Chlorine Cloud at NY Wastewater Plant
The unplanned mixture of two compounds used to disinfect wastewater triggered a chemical reaction that damaged equipment in the Oneida County Water Pollution Control Plant disinfection building and released a chlorine cloud outside. The accident occurred when a truck was off-loading sodium bisulphate into a 10,000 gallon tank. The chemical mixed with about 700 gallons of sodium hypochlorite still in the tank, causing the reaction. A truck driver and two county employees in other areas of the building were not injured, although one of the men was examined at St. Elizabeth Medical Center as a precaution. A spokesman said: "The chemical they started to off-load was supposed to be put in another tank. It looks like it was operator error." 

September 6, 2002 India Chlorine Plant Explosion Kills 3, Injures 17- Reactives to Blame

Two persons were killed and 18 injured, three of them seriously, in an explosion in the chlorine filling plant of Gujarat Alkalis and Chemicals Limited (GACL). One of the injured died later. The accident occurred while a chlorine tanker was being 
filled. The operator filling the tanker realised that something was wrong and was moving the tanker to the evacuation bay when it exploded. The Managing Director of GASL later said the incident might not be a chlorine accident, even though it happened in a chlorine filling station. He said a preliminary investigation found liquid splashed on the roof, walls and the floor of the filling area. A sample was taken to the quality control lab where an analysis showed that it was MCA, monochloro-acetic acid. He said that MCA is not a GACL product and the material had been sitting in a container after being brought from Transpak Chemicals Ltd on June 25. He suggested that the combination of chlorine and MCA could have caused an exothermic reaction and an explosion. 

September 8, 2002 Iowa Ammonia Leak Blamed on Forklift
A maintenance crew using a forklift struck an anhydrous ammonia line at the IBP meatpacking plant, releasing about 200 gallons of ammonia into the building. An IBP spokesman said the accident involved an ammonia valve in the plant's compressor room. The plant and about 100 area residents were evacuated and roads in the area were blocked off. The plant does not operate on Sunday's, but there were about 25 employees, most working on a maintenance team, in the plant at the time of the accident.

September 9, 2002 German Train Collision Injures 100 Residents
Two freight trains collided head-on, injuring both drivers, derailing several wagons and causing a tanker-car to rupture and release highly-poisonous epichlorohydrin. Some of the derailed cars began to burn and about three-quarters of an hour later the tanker carrying epichlorohydrin exploded. Immediately after the accident, approximately 200 nearby resident were evacuated as a precaution. All residents within 25km of the site were asked to shelter-in-place. On September 14 it was reported that 106 persons had been treated after complaining of headaches and difficulty breathing. The symptoms began two to three days after the incident, consistent with phosgene poisoning.

September 10, 2002 Three Greek Refinery Workers Killed During Maintenance
 
Three workers died after being overcome by fumes in an oil refinery reactor where they were working. According to the management of the Motor Oil refinery, the men died after inhaling poisonous hydrogen sulfide fumes. They had not been wearing masks. The men were employees of Mekasol, contracted to change the catalyst in the reactor at the Motor Oil Hellas refinery near Corinth, about 100km west of Athens. The General Confederation of Greek Labor said the accident proved "the arbitrary behavior and lack of accountability of employers, and the total lack of safety measures." The Communist Party spoke of a "crime against the working class." 

September 11, 2002 Chinese Freighter Runs Aground, Explodes 
An oil tanker seeking shelter from a tropical storm ran into rocks and began 
leaking. The captain and 15 seamen safely abandoned ship, but then lit a signal flare which ignited the leaking oil. The tanker itself then caught fire and exploded. Two crew members were missing and eight suffered serious burns. The tanker was traveling south from China's Nanjing, a port on the Yangtze River, to Guangzhou, the capital of southern Guangdong province, with a cargo of solvent oil. 

September 12, 2002 Abandoned Italian Ship Runs Aground in South Africa
An abandoned Italian ship, the Jolly Rubino, carrying hazardous material and drifting ablaze ran aground in heavy winds off Cape St. Lucia, about 600 km east of Johannesburg. The Jolly Rubino had approximately 1,100 ton of fuel oil and 225 tons of gas oil on board. It was transporting an unspecified hazardous material and had been drifting since two days previous when a raging fire in the engine room forced the crew to abandon her. On 09.14, it was reported that the vessel had begun leaking oil and was in danger of breaking up. The ship was carrying 400,000 gallons of fuel oil. 

September 13, 2002 Texas Railcar Explodes, Causes Evacuation 
Employees at the Houston BASF site were working on a railcar containing anhydrous ammonia and cyclohexanone oxime, which is used in the manufacture of nylon, when a chemical release was reported. The immediate area was evacuated within about ten minutes and an explosion and fire about ten minutes later. No serious injuries were reported as a result of the incident. Four individuals were reported to have minor injuries such as cuts and bruises. There was no danger to the community as a result of the incident, but residents immediately downwind of the site were advised to stay indoors as a precaution during cleanup of the incident site. 

September 13, 2002 Tennessee Distillery Explodes, Injures 6
A major explosion occurred at an alcohol distillery, injuring six workers and halting vehicle and train traffic in the heart of Atchison. Company officials shut down all of the operations after the explosion, which sparked a fire that burned for more than six hours. One of the biggest concerns was averting a secondary explosion from the large amount of alcohol in the plant. Firefighters had to douse 10m flames for more than six hours because equipment that supplies alcohol could not be completely shut off. It was not clear what the contractors were doing in the plant, but the Atchison Fire Department said outside crews may have been at the plant to cut up some old tanks. The company manufactures wheat proteins and starches, in addition to producing beverage alcohol, industrial alcohol and ethanol. 

September 15, 2002 Tennessee Train Derailment Causes Mass Evacuation 
At least 3,000 people were evacuated after a train carrying 10,000 gallons of fuming sulfuric acid derailed. The Norfolk Southern railways train was traveling from Knoxville to Birmingham, Alabama, when twenty-four cars of the 141-car train left the track. The cause remains under investigation. Twenty people and one emergency worker complained of minor skin and lung 
irritation and were taken to a hospital.

Sources and Disclaimer:
AcuSafe's Incident News Summary is primarily compiled from news wires, online sources, and from information shared on the U.S. Chemical Safety and Hazard Investigation Board Chemical Incident Reports Center. An effort has been made to summarize stories only from reputable sources, but neither AcuSafe nor AcuTech Consulting can guarantee the accuracy of the story, nor do they necessarily reflect the views of AcuTech, AcuSafe, and its staff. All information accessed in this report is public domain information.  We make no effort to independently corroborate the accuracy of the incident news stories.


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