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Welcome to the AcuSafe Newsletter

Volume 5, Issue 1, February 2003, Christian R. Youngerman, Editor

In This Edition: (Click on Bullet to Jump to Story)

  Special- Coast Guard News:  The Marine Transportation Security Act of 2002- Does it Apply to You?

  OSHA News:  OSHA Region 4 Cites Refrigeration Facility After Release, Injuries

  CSB News:  CSB Team To Investigate Rhode Island Cyanide Gas Incident

   Industry Focus:   
          
1.  CCPS Developing Process Equipment Reliability Database Project (PERD)

          2.  CCPS Forms SVA Users Group

          3.  Corzine Chemical Security Act Reintroduced to Congress

          4.  White House Releases Security Strategy Promising Chemical Protection Bill

 

    Resources:  
           1.  PSM Interpretations - Pre-Startup Safety Review (PSSR)

           2.  FEMA and Red Cross Present Disaster Survival Guidelines

  Incident News:  
           1.  Monthly Summary of Incidents, December 16  - February 15, 2003

  Events Update:  
           1.  NPRA/DOE Homeland Security Conference & Technology Exposition, March 4-5, 2003 - Houston Intercontinental Hotel          

           2.  UMIST "Hazards XVII- Process Safety - Fulfilling our responsibilities" Symposium, March 25-27, 2002 Manchester UK

  Other:  

           1.  Fine Tune Your Process Safety Knowledge with Upcoming AcuTech Training Institute Process Safety Courses

              2.  AcuTech is Recruiting Process Safety and Security Consultants

 

 

Story Abstracts

SPECIAL- Coast Guard News

The Marine Transportation Security Act of 2002- Does it Apply to You?
On November 25, 2002, President Bush signed the Maritime Transportation Security Act of 2002, Pub. L. No. 107-295 (MTSA). The new law creates a comprehensive port security program overseen by the Secretary of the Department of Homeland Security (but likely to be delegated within the DHS primarily to the Coast Guard). Because the legislation addresses facility vulnerability assessments, security planning and implementation of security measures, ACC member facilities subject to it will have to take many of the same steps that are required by the Responsible Care Security Code, or that would have been mandated under chemical security legislation considered (but not adopted) by the 107th Congress. The precise requirements of the law, particularly which facilities it covers, will be determined by a Coast Guard rule set to emerge in June 2003.

This memo has been reprinted with permission of the ACC, and special thanks are extended to the ACC and the paper's author, James Conrad of the American Chemistry Council.

Please find full text of the memo at http://www.acusafe.com/Newsletter/Stories/New existing port security laws.pdf

 

OSHA News

OSHA Region 4 Cites Refrigeration Facility After Release, Injuries
The U. S. Department of Labor's Occupational Safety and Health Administration today issued 15 serious citations to Reddy Ice of East Point and proposed $57,200 in total penalties following the agency's investigation of a July 24 ammonia release that sent four workers to the hospital. "This accident could have been avoided if the company had followed requirements of the process safety management standard and conducted a safety review before making modifications to the compressor," said Andre Richards, OSHA's Atlanta-West area director.

Full Text of this OSHA Press Release, click here or go to: http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=NEWS_RELEASES&p_id=10031&p_text_version=FALSE
 

CSB News

CSB Team To Investigate Rhode Island Cyanide Gas Incident
The U.S. Chemical Safety Board (CSB) has dispatched an investigative team to the site of the February 7 cyanide gas release at Technic Inc. in Cranston, Rhode Island, south of Providence.  It is suspected that the release involved mixing of reactive materials, a topic which as gained much attention within the regulatory arena in the last year.

Full text of this press release can be found at:  http://www.acusafe.com/Newsletter/Stories/0203NewsCSBCyanide.htm, or from the CSB website at http://www.chemsafety.gov.

 

Industry Focus

CCPS Developing Process Equipment Reliability Database Project (PERD)
Several years ago, the Center for Chemical Process Safety formed a committee to address equipment failure rate data. The committee has documented a set of baseline rules that provides a fundamentally sound foundation for the operation of an industry database. Harvesting and aggregating data from multiple companies is currently underway with an initial effort focused on relief valve proof test data. Groundwork is being laid to expand the operation to compressors, piping, instrument loops, and remote actuated valves.

For more information, see the CCPS PERD Website at http://www.aiche.org/ccps/perd/ or contact Mr. David Belonger at 609-654-4194 or djbassoc@erols.com

CCPS Forms SVA Users Group
CCPS has organized a special project to meet and discuss experiences with implementation of any SVA process. This group has already met a few times and has developed an agreement and By-Laws to manage the group called the SVA Users Group (SVAUG). The next meeting of the group will be at the Comfort Inn at BWI Airport on March 6.   Companies that have participated include Akzo-Nobel, Air Products, Celanese, CF Industries, Dow, Georgia Pacific, Rhodia, Rohm and Haas and the US EPA.

The mission of the group is stated as follows:
"SVAUG will facilitate the exchange of information, know-how, experiences, techniques, procedures, problems, and special design features, etc., as practiced by member companies for the purpose of analyzing, managing, and reducing the vulnerability of chemical manufacturing, handling, and transportation operations to those who intend to cause damage or do harm."

Contact Dave Belonger (609-654-4914, djbassoc@erols.com ) to sign up, or if you have any questions. 

Corzine Chemical Security Act Reintroduced to Congress
Senator Jon S. Corzine (D-NJ) reintroduced his "Chemical Security Act" before Congress. He was joined by Senators James M. Jeffords (I-VT), Barbara Boxer (D-CA) and Hillary Rodham Clinton (D-NY) as cosponsors of the bill.  Senator Corzine's bill would require the Environmental Protection Agency (EPA) to work with the Department of Homeland Security (DHS) to identify high-priority chemical plants based on the volume and toxicity of chemicals that the plants produce or store and their proximity to population centers.

A Fact Sheet about the Corzine Chemical Security Act can be found at: http://corzine.senate.gov/priorities/chem_sec.html

 White House Releases Security Strategy Promising Chemical Protection Bill

On February 14, the White House released a report, “The National Strategy For The Physical Protection of Critical Infrastructures and Key Assets”, which proposes security initiatives for key industrial sectors including the chemical process industry (pages 65-66).  The report includes a plan to enact legislation to require certain chemical facilities to complete security vulnerability assessments and take action to reduce identified vulnerabilities.  The Bush administration is likely to support legislation to be introduced by Senate Environment and Public Works Committee Chairman James Inhofe (R-OK), which is expected to emphasize voluntary industry measures.

Most of the recommendations for the chemical industry involve voluntary action and industry-government partnerships. For example, the strategy notes that "parts of the industry have taken positive, voluntary steps to protect sector infrastructure" and specifically cites the American Chemistry Council's "Responsible Care" security code. But the report adds that "a significant percentage of companies that operate major hazardous chemical facilities do not abide by voluntary security codes developed by other parts of the industry."

But aside from the legislative proposal, the president's strategy names EPA as the lead agency responsible for chemical plant security. The national strategy also directs EPA to "review" existing requirements on the sale of pesticides and industrial chemicals. "This process will help identify whether additional measures may be necessary to address security issues related to these substances," the report says.

In its section on the oil and gas industry, the report offers no mandatory proposals, but instead directs DHS and the Department of Energy to "work with the oil and natural gas industry representatives to define consistent criteria for criticality, standard approaches for vulnerability and risk assessments for various facilities, and physical training for industry personnel."

For the complete report, go to:    http://www.whitehouse.gov/pcipb/physical.html

Resources

PSM Interpretations - Pre-Startup Safety Review
AcuSafe presents the thirteenth installment in a series of feature articles entitled "PSM Interpretations."  In this edition of AcuSafe News, we present a series of questions  regarding applicability and interpretations surrounding Pre-Startup Safety Review (PSSR).    Most facilities have combined the PSSR element with management of change. Although the triggers for performing a PSSR and MOC are different (for PSSR the change to the process must alter the PSI; for MOC the change to the process must be other than replacement-in-kind), there are very few changes in a PSM-covered process that would not require both PSSR and MOC. Therefore, most site procedures for managing change have combined these two elements. However, it is not mandatory that they be combined, and OSHA has not issued any written or verbal guidance that suggests that they should be combined.

Find this AcuSafe feature at  http://www.acusafe.com/Newsletter/Stories/0203NewsPart13Interpretations.htm.

FEMA and the American Red Cross Present Disaster Survival Guidelines
The American Red Cross and the Federal Emergency Management Association have each provide disaster survival guidelines for public consumption. Included in the guidelines are details about disaster survival techniques, disaster-specific information, and how to prepare for and respond to both natural and man-made disasters.

The FEMA Guidelines can be found at http://www.fema.gov/areyouready/

The Red Cross Guidelines can be found at http://www.redcross.org/services/disaster/keepsafe/unexpected.html

 

Incident News

Monthly Summary of Incidents, December 16, 2002 - February 15, 2003
We collect stories about major spills and releases from around the globe. This month's installment (http://www.acusafe.com/Newsletter/Stories/0203News-MonthlyIncidents.htm) summarizes a total of 12 incidents brought to our attention between December 16, 2002 and February 15, 2003. Most of the incidents covered have caused significant injury, deaths, or major property damage. Accidents in Israel, France, India, Canada, Tanzania, Iran, Pakistan,  and the U.S. are represented.  We welcome input to this effort by submitting summaries of other notable events to editor@acusafe.com.

 

Events Update

NPRA/DOE Homeland Security Conference & Technology Exposition, March 4-5, 2003 - Houston Intercontinental Hotel
Organized to provide and share information about all sorts of applicable industry security topics, this conference will feature special workshops and break-out sessions from government and industry.  Registration is open to NPRA refiners and petrochemical manufacturers only.

Conference workshop topics will include such topics as:

  • Practical Realities in doing an SVA
  • Perimeter Protection & Access Control
  • Transportation Issues- Water & Martine Terminal
  • Transportation Issues- Rail, Truck & Pipeline
  • Contractors, Background Checks, and More
  • Case Studies on Security Breaches

Mr. David Moore, President of AcuTech Consulting Group, will present an intensive, one-day SVA training seminar specifically designed for petroleum refiners and petrochemical manufacturers.  This special session will be held on Monday March 3. 

For more information see the seminar brochure at: http://www.acusafe.com/Newsletter/Stories/Security Conference and Expo.pdf 

UMIST "Hazards XVII- Process Safety - Fulfilling our responsibilities" Symposium, March  25-27, 2002 Manchester UK
"If the process industry is to survive and prosper in the 21st century it must adapt to changing social attitudes to risk, both to people and the environment. This is being reflected in the increasing amount of legislation being introduced to control risks and to hold to account those responsible for creating them. Courts are exacting increasing penalties for breaches of health, safety and environmental legislation. No longer is safety the preserve of the safety officer. Together we are all responsible - management, individuals, society and the regulator.

The aim of this symposium is to bring together international experts and practitioners in both process safety and environmental protection to present and discuss their work. The symposium will seek to raise awareness of these issues and provide information about new and recent legislation in these fields." Mr. David Moore, President of AcuTech Consulting Group, will present two papers at this conference, “The Regulation of Inherent Safety” and “A Simplified Risk-Based Approach for Analyzing Human Factors”.  For more information go to http://www.icheme.org/events/hazardsxvii/ 

 

Other
  
Fine Tune Your Process Safety Knowledge with Upcoming AcuTech Training Institute Process Safety Courses

Upcoming March classes include Human Factors training in Houston following the NPRA/DOE Homeland Security conference. This training will be repeated in San Francisco in April. The PHA Team Leader and Best Practices training will again be offered in San Francisco, Princeton and Singapore. Mechanical Integrity training will be offered in Houston in April. Internationally, we will be back in Singapore in April to present PHA Team Leader training and Chemical Security Vulnerability Assessment training.

For a full listing or course information, please read our full brochure at http://www.acutech-consulting.com/training

AcuTech is Recruiting Process Safety and Security Consultants for the San Francisco, Princeton and Houston areas.  For complete information please go to http://www/acutech-consulting.com/employ/index.html

 


AcuSafe News is an extension of the AcuSafe website (http://www.acusafe.com/), the leading Internet resource for safety and risk management information, products, training, and professional exchange. We hope you visit the website and find AcuSafe News and the AcuSafe site to be valuable tools. AcuSafe.com and AcuSafe News are presented to you by AcuTech Consulting Group, a division of Chemetica, Inc. (http://www.acutech-consulting.com)  

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